the-mayonnaise-packaging-industry

Mayonnaise might be a thick, creamy sauce that is made up of oil, egg yolks, lemon juice or vinegar, and seasonings.

Mayonnaise is an emulsion, that may be a mixture of 2 liquids that commonly cannot be combined. Combining oil and water is a classic example. Emulsifying is completed by slowly adding one ingredient to another while simultaneously combining quickly.

It’s not the identical as a sauce, which does not contain egg yolks and is usually sweeter than mayonnaise. Mayonnaise is made by combining lemon juice or vinegar with egg yolks. Emulsions are usually thick in texture and satiny in appearance. In mayonnaise, the emulsifier is egg yolk, that contains lecithin, a fat surface-active agent.  Eggs which contains the surface-active agent lecithin bind the ingredients together and stop separation. Then, oil is added drop by drop because the mixture is speedily whisked. Adding oil too quickly can keep the 2 liquids from combining emulsification. This disperses and suspends little droplets of 1 liquid through another. However, the 2 liquids would quickly separate again if an emulsifier were not added.  Mayonnaise may be a cold sauce with a thick surface and a rich flavor, an oil-in-water emulsion containing edible oil, egg yolks, and spiced water. The sauce is used as spreads on sandwiches and burgers, the creamy base in cold salads, dip for fries and far more. Based on consumer preferences for taste, texture, and looks which may change from country to country. This is the main reason for the mayonnaise variance in production are many. In simple words, the emulsification process is highly important to the manufacturing activity of mayonnaise.

Tetra Pak is often delineated in precisely three words Innovation, Quality, and Trust. Safety is the most significant parameter in every project. Tetra Pak has established track records more than five decades of delivering everything from innovative individual processing units to customize, machine-controlled production solutions with secured performance. Tetra Pak provides a complete system for processing, packaging and distributing not just liquid food products such as milk or juice, but in other fast-moving consumer products. Tetra Pak is a Swedish company that opens up in sterile packaging, one of the food science innovations of the 20th century.  Tetra Pak’s goal is to remain trustworthy for valuable customers.  All customers are aware, that Tetra Pak offers the equipment, packaging, and service to ensure they get their products to customers safely and expeditiously, with the superior standards of food safety and quality.

Global mayonnaise market growth pattern.

The global mayonnaise market was worth around US Dollars 10.15 Billion in 2017. The market is further projected to cross more than 12 Billion US Dollars by 2023, at a CAGR of 4% during the year 2018-2023.  The global mayonnaise market is watching steady growth.
Factors such as growing urbanization, increasing disposable incomes, and thriving fast-food chains have resulted in the changing lifestyles and altering eating patterns of the consumers. Currently, many good options are available which require minimal cooking. At the same time, many types of mayonnaise are available in many flavors for the consumer. These include multiple flavors like cheese, mint, tangy pickle, chipotle, tandoori, etc., and also low-fat and no fat mayonnaise which can cater to the taste and preferences of a large number of consumers. Earlier, the consumption of mayonnaise was largely restricted to the western countries. However, with the influence of the increasing trend of westernization of food patterns, which increases the consumption of mayonnaise in developing countries. The growth of the organized retail sector is witnessing a positive impact on the global mayonnaise market. Nevertheless, with a rise within the variety of organized retail stores, numerous players are investing in these markets. This can be expected to eventually end in the multiplied consumption of mayonnaise in the next few years.

Getting the right taste with proper texture.

Tetra Pak has developed a unique piece of tool to optimize mayonnaise production methods. That offers a piece of highly specialized equipment which can be tuned to different modes of production. Tetra Pak is able to convert your blended sauce processes from trial-and-error activities to the final product, which need plenty of resources into a systematic, efficient and measurable processes.
Sauce production is a rapidly growing with innovative technology worldwide, with a wide and growing range of value-added sauce products. Certainly, there will be good demand related to production and product innovation. Tetra Pak creates your best sauce production solution, with competitive and guaranteed performance. That will meet your needs and enable you to meet growing demand from retailers, food services, renowned restaurant customers and some hotel consumers. Based on specialized food production and technology expertise, all solutions of Tetra Pak enable you to produce a wide range of sauces from mayonnaise, ketchup,  pasta sauces, and soy sauces. At the same time, flexibility in packaging and distribution, from dehydrated to bottled, small sachets of sauces and chilled sauces will meet the demand.

Technical Know-how

Tetra Pak developed a novel high shear mix method that may reduce the price of mayonnaise production. This innovative technique of high shears mixers that are generally using for cold emulsion products, that reduces the cost per kilogram of the final product.
This process starts with ingredients being pumped-up or drawn into the blending vessel by vacuum. When a vacuum is used, this also de-aerates the product quickly and completely. The ingredients enter an optimally agitated vessel, instead of being fed directly into the high shear mixer head. This speeds up oil or powder incorporation to regarding 5 times the normal rate, which saved on mixing time and energy consumption, in both production and cleanup. Furthermore, the Two-step mixing process simplifies the unique emulsification process. This process is supported by Dynamic HS Mixing Head and agitator system. The first step involves high flow and low shear to make a rough emulsion, whereas the second involves high shear combining to form a fine emulsion. All details are well controlled by speed, force, and time. All these activities are tuned to achieve the texture and droplet size. This entire process is only for breaking down the emulsion or the emulsification process. This mixture solution will handle all types of emulsified sauces and with or without particles. It may be set up to provide a wide range of capacities, in batch and continuous mode. It will handle all form of ingredients, like powders, liquids, even particles, and other blocks. The entire system is flexible, guaranteed and known for its consistent quality.  With a high shear mixer from Tetra Pak, the product can always be properly mixed. This is because of the Dynamic HS mixing which works in a harmonical way with the double-shaft agitator, whose counter-rotating blades enable sensible tank flow which gives a homogeneous product. Further to add, any manufacturer can take advantage of prediction tool software, that will allow producers to make the most of their high shear mixer’s performance. This facility is available at a very low price. At the same time,  lot many saving packages are available which may reduce the cost of the said project.

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